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Email: dasonchan@tsautop.com | Phone Num:0086-571-88944800 | address: High Technology Enterprise Incubator,452#,Str.6, Hangzhou, Zhejiang,China
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Stainless Steel Hydro Dipping Tank

Item NO.TSHDT2400S
SizeOutside Size:240*120*90(cm)/7.87*3.94*2.95(ft)
Dipping Area200*110*70(cm)/6.56*3.61*2.3(ft)
MaterialStainless SteelT=2mm+-0.2mm 201#
Main ComponentsHeating Elements2*6kW, 220V, Single Phase, 50/60 HZ
Water Recirculation SystemPump Power: 220V, Single/3 Phase, 50/60 HZ, 375HP
Water Capacity2Ton
Net WT400 KGS
Gross WT450 KGS
Package SizeL: 255CM X W: 127CM X H: 101CM
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Stainless Steel Hydro Dipping Tank

TSAUTOP Stainless Steel Hydro Dipping Tank is a simple, safe, practical and environmentally friendly water transfer equipment, which is essential in the entire water transfer process. This equipment can dip most large-sized product parts, such as rims, wheels, motorcycles, dashboards, guns, etc. Its cost-effective dipping process can improve production efficiency and provide high-quality and consistent results, which is very suitable for small and medium-sized water transfer companies.

 

Main Features

Sturdy Structure

The whole machine is made of stainless steel, and the body is made of 2.5 mm thick 201 stainless steel, which ensures that the equipment is sturdy and durable, resistant to acids, alkalis, salts and corrosion. The frame is built with a 2 mm thick 304 stainless steel square tube frame, which can hold enough water without deformation.

At the same time, we are also equipped with 8 universal wheels and thick leveling legs to ensure that the equipment can be moved at any time when needed, and can remain stable when fixed in place, providing solid support.

Sturdy Structure
Film Division System

Film Division System

Stainless Steel Hydro Dipping Tank is equipped with 4 wipers or and 1 crossbeam, which can wipe off the film residue and divide the dipping area into several small areas to prevent the film from expanding too much and reduce waste.

Stainless Steel Water Pump

The stainless steel water pump has the characteristics of low noise, soft flow, long life and sustainable work. There are some high-pressure nozzles at the outer end of the water to ensure that the film residue is washed away.

Stainless Steel Water Pump
Heating System

Heating System

2 sets of 6kw high-quality and high-power heating elements can ensure rapid heating of water within 30 minutes. At the same time, there are 2 thermostats and temperature sensors on each control box, you can set and monitor the temperature of the dipping tank and heating tank in real time.

Human-machine Safety

All working units are equipped with circuit breaker protection switches and emergency stop switches to ensure human-machine safety in emergency situations. All wires are hidden and wrapped with protective tubes to prevent leakage. All water tanks are equipped with grounding wires to avoid electric shock.

Human-machine-safety
Control-Panel

Control Panel

Control power supply, heating element, water recirculation system and pump, as long as you press the button, the machine will work automatically.

After-sales and Technical Support

All purchased equipment will come with a detailed instruction manual. If you encounter problems during operation, we also have a professional technical team to answer your questions. At the same time, we have also produced a large number of operation videos so that you can easily master them.

All equipment has a 1-year warranty period. For example, if the parts are damaged normally, we will reissue them.

Operation Precautions

1. Determine the water temperature and ensure that the water temperature is controlled at 20-35 degrees;
2. The water surface should be kept free of any residue and impurities;
3. Place the water transfer flat on the water surface and ensure that the printed layer faces up;
4. Control the dissolution time of the film with the water temperature, which is generally about 2 minutes;
5. According to the thickness of the ink, judge the time to spray the activator. The thicker the film, the earlier the spraying time;
6. Pay attention to the angle when placing the object to facilitate air discharge;
7. Do not take it out immediately after applying the film. Shake it gently in the water for a few seconds to ensure seamless adhesion between the film and the object.

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FAQs
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FAQs

1. What is Water Transfer Printing ?

Water Transfer Printing (also known as hydrographic, immersion printing, camo dipping, hydro imaging and cubic printing) is a surface decorating process where elaborate graphics like wood grain, carbon fiber, camouflage, geometrical designs, etc… are applied to a 3-D product surface. Water Transfer Printing process is extensively used to decorate items that range from entire all-terrain vehicles and car dashboards to small items like bike helmets or other automotive trim. Films can be applied to all types of substrates including plastic, fiberglass, wood, ceramic, and metal.

2. Is Water Transfer Printing durable?

We like to let our product speak for itself. Some of world largest clients are automobile, Camera, electronic manufacturers who demand highest standards of quality and durability. Many parts we manufacture spend the majority of their lives in direct exposure. The clear coat we use is automotive grade, designed to withstand nature and time.

3. Do I have to spray a decorated part with top coating ?

Top coating is an important part of the paint process. It assures optimal results for scratching firmness and longevity.

4. How do I apply final top coating?

Use a high quality clear coat for the final finish. Whether its flat, matt or gloss the final coat should be durable enough to protect the part. Once the clear coat has dried you need to inspect it for defects. Most minor defects like orange peel look, or debris in the finish can be wet sanded and polished out at this stage. There are a few exceptions to this.

5. How difficult is it to learn the process?

24-hours of training is conducted and historically it takes an additional period of two to three weeks to fine-tune the production line.

6. What are all the components needed to successfully produce a decorated item?

The essential components are: (1). The ink film with selected design/pattern. (2). Patented activator (3). A hand sanding device (4). A spray gun and air compressor (5). Primer, the selected base coat paint, and clear coat (6). The specifically designed water transfer printing system (7). A device or fixture to hold the item while it is being dipped (8). A constant water supply, drainage system, and an aerated room

7. What is the equipment require for immersion printing film ?

It require tanks (manual / automatic ) , washing station , oven, spray booth to finish the process of Water Transfer Printing .

8. Do I need a washing station for Hydro Dipping?

Yes, after transfer with PVA film on the decorated part, it needs Washing machines to clear over the subject.

9. Do I need an oven to dry decorated parts?

Yes, it better dry by the oven, it is because dust will cover the subject while it dry by nature, the oven temperature should be around 50-70 degrees for the plastic material.

10. What size of spray gun do you recommend for Hydrographic?

We recommend 0.8~1.3Ømm , not over 1.3Ømm , for activator it require high quality Precisely spray gun to work with it.

11. Should I set up the water tank to soak the decorated parts?

We recommend adding more water tanks to soak the decorated part for ink to more stable on the decorated part.

12. What type of material doesn’t require a base coat process?

Normally ABS doesn’t require any base coat, but to match the design, it has to paint the base color to match the art.

13. Can items be reprinted if transfer not correctly?

Yes , when you did the Immersion Printing, it comes with a defect spot or the result unacceptable, it can remove by the activator or the chemicals, but the fast way is to repaint the base coat to cover it.

14. How many film patterns do you have?

We have Marble, Wood, Camouflage, Animal, Waterdrop, Flower, Flag , Cartoon, Carbon fiber, Flame, Cloud, Geometric, Skull and other design film patterns for your choice.

15. If I do water transfer printing, what is your film width available?

We produce hydrographic film with width 50cm /60cm/ 80cm/ 100cm/ 130cm.
Our standard film width is 100cm, max width 130cm.

16. Can you offer me an activator except for films ?

Yes, but shipping and importing activator is very difficult, because it is dangerous, explosive,flammable chemical liquid. However, we prefer offering your activator formula, you can make activator by yourself in your country.

17. Can you customize my film design?

Yes, you can send us AI/PDF design, original film sample, or work piece that has been printed.

18. Are you a manufacturer or trading company?

We are a 20-year WTP experience manufacturer in China.

19. Can I buy all water transfer printing material from you?

Yes, We can produce and offer films, activator, base primer, clear coat, other chemicals, WTP machine, a hydro dipping process, technology, and training.

20. How can I select your film patterns?

You can select film picture models from our dropbox,
or we send you film booklet ( N.W 15KG, 13x18cm each pattern, more than 10000 patterns).

21. How long does your film lifetime last and keep on product surface?

Outdoor for more than 8 years, indoor more than 20years.

22. Do you have any famous customers in the world?

Yes, we have lots of customers all over the world such as Europe, Middle-east, Asia, North America and South America, Africa, include Building materials company, cosmetic company, Electrical company, Toy company, Auto company, crafts company, Household goods company etc.

23. Can I send you dipping products, you help me finish water transfer printing?

Yes,Our company have 2 water transfer printing production lines in Zhejiang Province and can transfer various articles .let your China supplier send dipping products to our factory, we finish all processing.

24. What are your payment terms?

T/T, Western Union, Cash, Alipay, Paypal. B/L

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About TSAUTOP

TSAUTOP® Hydrographics is an one-stop solutions manufacturer and supplier specialized in the field of Hydro Dipping. We have 3 facilities covering... Readmore

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