Hydrographic Tank With Dipping Arm

Hydrographic Tank With Dipping Arm

Item NO.TSHDT2400       L*W*H
Machine Size 240*120*85(cm)/ 7.87*3.94*2.79(ft)
 Dipping Area Size 200*100*70(cm)/6.56*3.28*2.3(ft)
Machine MaterialThickness =2.5mm+-0.2mm 201#Stainless Steel
Dipping Arm Material4*8 2mm thickness aluminum alloy
Dipping Arm SizeH200*80.holding frame 70*150
Dipping Arm Load-bearingElectric 80kg/pneumatic 200kg
Heating Elements2 Sets, 208-240V, Single Phase, 50 HZ, 6000W*2
Water Recirculation System 208-240V, Single Phase, 50 HZ, 750W

TSAUTOP®  7.87*3.94*2.79(ft) Hydrographic Tank With Dipping Arm with CE certification is a simple, safe, useful, eco and efficient hydro dipping machine.

Semi Automatic Hydro Dipping Tank With Dipping Arm

It is a key equipment for the whole hydro dipping process. It is very suitable for medium dipping business owners.

This Hydrographic Tank equipped with a dipping arm on the basis of the original manual Hydrographic Tank.

Dipping arm

Our hydro dipping arm is suitable for dip multiple small parts one time or big items or heavy items.

Hydro dipping arm

The dipping arm has two types of electric and pneumatic, the electric dipping arm can bear 200kg by the speed motor or servo motor, and the pneumatic dipping arm can bear 80kg by a pneumatic cylinder. This hydro dipping Processing Arm provides consistent dipping speed and accuracy and can promote production efficiency and quality.

production arm

This hydro dipping arm is made of High-strength aluminum alloy and easy to assemble and install with the tank. This Dipping Arm features a Multi-Axis fixture which gives you the flexibility to modify entry points and ensures a consistent dipping angle for the duration of the entire project. The height, length, and width of the holder frame can be adjusted according to different products, so it can suitable for all sizes tanks.

processing arm

TSAUTOP®   Hydrographic Tank With Dipping Arm has a superb welding process and a humanized structural design. All welded parts are welded with 304 stainless steel welding wire. All the welding marks are polished to ensure no leaks. So, it can guarantee no water leakage for 5 years.

Good welding for hydro dipping tank

TSAUTOP®   Hydrographic Tank With Dipping Arm is equipped with 4pcs divider and partition plate and one beam, can wipe the film slag and divide the dipping area into few small areas, ensure the film not to expand too much.

Dividers for hydro dipping tank

TSAUTOP®   Hydrographic Tank With Dipping Arm is designed as two parts dipping tank, filter, and heating tank. It ensures enough dipping area and fast heating.

TSAUTOP®  Hydrographic Tank With Dipping Arm has good quality and high-power heating element. 2.4m tank has a 2set 6kw heating element. This can ensure fast-heating in 30minutes.

Heater for hydro dipping tank

TSAUTOP®  Hydrographic Tank With Dipping Arm is made of 2.5mm thick 201 stainless steel, framed of 2mm thick 304 stainless steel square pipe and equipped 10pcs universal wheels and thick feet.

All of these ensure that the hydrographic tank can hold enough water without deformation. Thick stainless steel can ensure to resist acid, alkali, salt and corrosion. All of these ensure TSAUTOP® hydrographic tank long life.

hydro dipping tank universal wheel and foot

There have 2 piece thermostats on the control box and 2piece temperature sensors, the temperature of the dipping tank and heating tank can be set and monitored real-time. When the temperature reaches the preset temperature, the heating element will stop to heat water, this will save your power.

HYDRO DIPPING TANK TEMPERATURE SENSOR

In the normal, the temperature will set 25-35℃. Certainly, you can turn on all or one or nothing according to your local temperature.

TSAUTOP®  Hydrographic Tank With Dipping Arm is equipped low-noise, strong-flow, and long-life stainless-steel water pump, ensure flush the film slag. 750W pump for the 2.4m tank.

water pump for hydro dipping tank

We can make the tanks with various voltages as your requirements, such as single phase 110v,220v,3phases 220v,380v or the other special voltages. 1.2M HYDRO DIPPING TANK wiring

The electric box and wires of  TSAUTOP®  Hydrographic Tank With Dipping Arm are equipped safely. All working units are equipped of circuit breaker protection switches and emergency stop switch, ensure the safety of human and machines in the emergency.

1.2M HYDRO DIPPING TANK CONTROL BOX

All wires are concealed and packed of protective pipe to prevent electrical leakage. All tanks have equipped earth wire to avoid electric shock.CABLES OF HYDRO DIPPING TANK

There have some high-pressure spray nozzles at the end of water outer ensure the water flushed farther.

Hydro dipping tank with nozzles

TSAUTOP®  Hydrographic Tank With Dipping Arm is easy to install and operate. The electrical wire connecting is simple. Each wire sticks a number, you connect the wire as the number.

All Tanks are packed with a Fumigation-free wooden box for avoiding damage during transportation.

Fumigation-free wooden box

We supply a detail manual book. We have different dimensions hydrographic tank, you can choose the suitable one according to your working items.

 

TSAUTOP HYDRO DIPPING TANK TSDT1200/2400/3000

User Guide

Semi Automatic Hydro Dipping Tank with Dipping Arm

Attention please:

Please read the below at first after receiving the wooden box:

1. When you open the wooden case with hydro dipping tank, please use the Rolling Wheel to move; if you want to move the hydro dipping tank with one forklift, please mind that DON’T let the forklift arm HIT/TOUCH the OUTLET TUBE (welded metal type) under the hydro dipping tank; it will Probably lead the tube bent and can’t fit the pipe tightly;    Bottom of Hydro dipping tank2. When you install the PVC pipe, strongly suggest use Teflon Tape to increase the leakproof; refer to the below photo.

Teflon Tape

3. When you are wiring, please ask help from one PROFESSIONAL ELECTRICIAN, to be on the safe side. Wrong wiring can lead to danger and pump/electric parts damage;

Glass cement4.NEVER let the pump run in the air WITHOUT water; That will easily lead to pump damage; Fill enough water according to the instruction in this manual before launching the pump;

5. Before fill water to the hydro dipping tank, for the first usage, it’s better to use some Glass cement (Very common paste to water-proof) to the welding seam

Chapter 1.General Description

The hydro dipping tank is one of our equipment which is used for hydro dipping equipment, this equipment has an automatic constant temperature, timer switch, blow film, water circle, automatic filter film dust features….

Heating function, setting different temperature according to the different hydro dipping film, and with the automatic constant temperature controller.

Timer Switch, setting different dipping time according to the different hydro dipping film, the buzzer will alarm till the settled time, indicating procedure of spraying activator.

Flushing film function, starting flush film after hydro dipping completed, instantly remove the remaining hydro dipping film dust, preparing for next putting hydro dipping film.

Water circle and filtering, over film dust, will be filtered and circle till the surface of the hydro dipping tank for maximum saving the water.

Control Box Commentary

HYDRO DIPPING TANK CONTROL BOX

  • Power Light:Power indicating lights
  • Power Switch::Turn left ,Power Light(Yellow)OFF,POWER OFF,Turn Right,Power Light(Yellow)On,Power activating
  • Timer Light:Time indicating lights
  • Timer Switch :Turn left,Timer Light(Green)OFF,Timer switcher off power,Turn right timer switch,Timer Light(Green) on,timer switcher activating。Timer switch upper panel indicating current time,lower panel indicating current settled time,after reaching resettled time,,Buzzer alarming,any changes on setting,press decreasing an increasing key for decreasing or increasing time.
  • Heater 1# and 2# Light:6KW and 12kw Heating indicating lights
  • Digital Timer:Time controller
  • Heater 1# &2# Switch:Turn left,6KW Heating Light(Yellow)OFF,Turn Right,6KW Heating Light(Green) If turn on two switches, the two heaters are working, the total power is 12kw.
  • Heating switch upper panel indicating current water temperature,lower panel indicate presetting water temperature,any changes to water temperature,press left key 5seconds, the down digital will flash and press up or down for adjusting the water temperature setting
  • Buzzer:TIMER ALARM
  • E-STOP:Emergency Switch, Emergency Switch all functions.

 

Parameter (the following data is the default configuration)

Input Voltage:single phase 220V/3 phases 220v/380v

Power Consumption:12.75kw, the heater power 6kw each, water pump power 0.75kw

Working Temperature:25-30℃

Chapter 2. Installation

1.Power inlet wiring for SINGLE phases, 220VAC :

We already finish most wiring before shipment according to your special voltage requirement; Please don’t change them.

Connect the wires according to the NUMBER in the wires and switch, such as wire 1 to Number 1 place. Refer to the below photo:

HYDRO DIPPING TANK Wiring diagram

Detail: Please attention to the wire with “+” & the wire with “-“ to the right place. Otherwise, the temperature can’t be shown properly in “Digital Thermostat” meter.

2.Power inlet wiring for 3 phases, 220V AC AND 3 phases, 380-415V AC :

1) We already finish most wiring before shipment according to your special voltage requirement; Please don’t change them.

2) Connect the wires according to the NUMBER in the wires from a proper sequence 01,02,03,1, 2,……10; From left the first place to the right in sequences; Refer to the below photo:

Hydro dipping tank electricity Wiring diagram

Please attention: The input cable is provided by the user. Must connect 3 live wires to the left 3 holes and null wire to “N” hole as in the below photo.

Check everything OK according to the operation manual and then connect 5 INPUT POWER SUPPLY wires well as the arrow point at in the below photo:

Power inlet wiring

Power inlet wiring

Important reminder:

You will fill enough water into the tank before you start the hydro dipping machine. 

 The water level is level with the height of the partition.

water level line of hydro dipping tanke

If you start the hydro dipping machine, the water pump doesn’t work or reverse (small water flow),please stop the machine at once,you can change any 2 live wires sequence(U V W) to solve this problem.

Hydro dipping tank wiring diagram

U V W:   Inlet 3phase living wiresB1: Big water tank K Mode Heating Couple
U1 V1 W1:Water Circle Tank Heating 3phase WiringB2: Small Dipping tank K mode Heating Couple
U2 V2 W2:Water Circle Tank Heating 3phase Wiring
U3 V3 W3:Water Pump 3phase wiring

               Water pump motor Connection for 3phases 220v:

Water pump motor Connection for 3phases 220v           Water pump motor Connection for 3phases 380v:

Water pump motor Connection for 3phases 380v

Chapter 3.  Setting and Using

     1、Settings Temperature Controller

TEMPERATURE ThermostatA:Current temperature indicating

B:Presetting temperature indicating

C:presetting temperature adjustment

Press←for setting

Press↑for increasing

Press↓For decreasing

Repress←For saving setting

Time Switch

digital timerA:Counted time indicating

B:Presetting Time indicating

Adjusting time according to hundred bits, ten bits, digital bits

Press﹢For increasing

Press﹣For decreasing

 

2.Operating

(1) Machine Checking before the start.

A、TURN OFF outlet water pipes of working water tank and circle water tank

1) Inpour clear water to the working water tank till the Central position of water jet Nozzle :

hydro dipping tank nozzle

2) remove the Net Metal cover, Inpour clear water to the circle water tank till to a little lower than the surface of the metal cover. Then put back the cover.

Attention:

A.Should fill enough water to avoid the water transfer pump exposed to the air. If the pump works in the air, the pump will EASILY be damaged.

HYDRO DIPPING TANK FILTER

B、Open Power Box, Turn on air-break switch,Power indicating lights on (red);

C、Turn right and power on power,Power indicating lights on(green)

D、Turn right and power on heating switch for working water tank and circle water tank, presetting water temperature.

E、Turn right and power on water pump,checking water pump working conditions;

F、Turn left and power off water pump, Turn right and power on timer switch,Turn right and power on timer switcher,adjusting time,reaching adjusted time for checking buzzer working conditions.

G、Press E-Stop,checking all indicating lights、temperature controller and timer switch power off or not;

H、Machine testing completed, Clockwise turning E-stop, Power on the machine.

(2). Hydro dipping process

A、Power on the machine, setting proper water temperature for working water tank and circle water tank;

B、Reaching settled water temperature for the working tank and circle tank, turn on the water pump, and blow remaining dust of working tank till automatic filtering area. Power water pump, still working water tank water no water wave, fitting water transfer film, and power timer switch.

C、Buzzer alarming, spraying activator on water transfer film smoothly, waiting till water transfer film melt and start water transfer printing procedure, switch off timer switcher after transfer completed.

D、Power on the water pump, blowing remaining dust film till filtering area, and start next water transfer printing job.

Chapter 4. Common Problems and Solutions

Without Power1.Checking E-Stop Switch On/OFF status

2.Checking the inlet wiring voltage

3.Checking air-break switch at On status

4.Checking Power input switch

The heater does not work,but indicate temperature1.Checking Heating Wiring status

2.Checking Heating pipe damage or not

The heater does not work, no indicating temperature1.Checking Heating switch at On status

2.Checking Temperature controller Wiring

3.Checking Temperature Controller damage or not

Heater continuous working after temperature reaching the presetting temperature1.  Check  K mode Heating Couple Wiring

2.  Check if K Mode Heating Couple Damage

3.  Check Temperature Controller damage or not

Timer Switch does work1.Checking Timer Switch wiring

2.Checking Timer Switch damage or not

Timer Switch does work, Buzzer does alarm1.Checking Buzzer wiring

2.Checking Buzzer damage or not

Water pump does not work,indicating lights on1.Checking water pump wiring

2.Checking water pump damage or stuck

Machine working well, indicating lights off

Replacing indicating lights
Item NO.TSHDT1200TSHDT2400TSHDT3000
Machine Size Overall DimensionsL: 120CM X W: 70CM X H: 85CML: 240CM X W: 120CM X H: 85CML: 300CM X W: 120CM X H: 85CM
L: 47.2 Inch X W: 27.5 Inch X H: 33.5InchL: 94.5 Inch X W: 47.2 Inch X H: 33.5InchL: 118.1 Inch X W: 47.2 Inch X H: 33.5Inch
 Dipping Area dimensionsL: 80CM X W: 60CM X H: 70CML: 200CM X W: 100CM X H: 70CML: 260CM X W: 100CM X H: 70CM
L: 31.5Inch X W: 23.6 Inch X H: 27.6 InchL: 78.7 Inch X W: 39.3 Inch X H: 27.6 InchL: 102.3 Inch X W: 39.3 Inch X H: 27.6 Inch
Machine MaterialThickness =2.5mm+-0.2mm 201#Stainless Steel
Dipping ArmMaterial4CM*8CM 2mm thickness aluminum alloy
Sizeheight200cm*60cm.holding frame 50*50cm(height)200cm*80cm.holding frame 70*150cm(height)200cm*100cm.holding frame 90*180cm
 Load-bearingElectric 50kg/pneumatic 80kgElectric 80kg/pneumatic 200kg
Machine Main ComponentsHeating Elements1Set, 208-240V, Single Phase, 50 HZ, 6000W2 Sets, 208-240V, Single Phase, 50 HZ, 6000W*2
Water Recirculation SystemStainless Pump, 220V, Single Phase, 50 HZ, 375WStainless Pump, 208-240V, Single Phase, 50 HZ, 750W
Control Box1.Master Power On/Off Switch1.         Master Power On/Off Switch
2.Pump On/Off Switch2.         Pump On/Off Switch
3.Heating Element 1# Switch3.         Heating Element1# &2# Switch
4.Digital Thermostat X 1 PCS4.         Digital Thermostat X 2 PCS
5.All the red and green lights needed for the switches.5.         All the red and green lights needed for the switches.
6.E-stop6.         E-stop
Water Capacity0.7ton1.7 Tons 2.5 Tons
PackageFumigation-free Plywood Case
Net WT80kg240kg320 KG
Gross WT130kg280kg370KG
Package SizeL: 130CM X W: 80CM X H: 110CML: 250CM X W: 130CM X H: 110CML: 310CM X W: 130CM X H: 110CM
L: 51.2 Inch X W:31.5 Inch X H: 43.3inchL: 98.4 Inch X W:51.1 Inch X H: 43.3inchL: 122.0 Inch X W:51.1 Inch X H: 43.3inch