The Introduction of Hydrographic Dip Tank with an Electric Dipping Arm
TSAUTOP® 7.87*3.94*2.79(ft) Updated Hydrographics Dip Tank With Electric Dipping Arm with CE certification is a simple, safe, useful, eco and efficient hydro dipping machine.
It is a piece of key equipment for the whole hydro dipping process. It is very suitable for medium dipping business owners.
This Updated Hydrographics Dip Tank is Equipped With Electric Dipping Arm on the basis of the original manual Hydrographic dip Tank.
Our hydro dipping arm is suitable for dip multiple small parts one time or big items or heavy items.
The dipping arm is driven by electricity and transferred by 2pcs heavy chain, the electric dipping arm can bear 200kg by the speed motor or servo motor. This hydro dipping Processing Arm provides consistent dipping speed and accuracy and can promote production efficiency and quality.
This hydro dipping arm is made of High-strength aluminum alloy and easy to assemble and install with the tank. This Dipping Arm features a Multi-Axis fixture which gives you the flexibility to modify entry points and ensures a consistent dipping angle for the duration of the entire project. The height, length, and width of the holder frame can be adjusted according to different products, so it can suitable for all sizes tanks.
TSAUTOP® Hydrographic dip Tank With Dipping Arm has a superb welding process and a humanized structural design. All welded parts are welded with 304 stainless steel welding wire. All the welding marks are polished to ensure no leaks. So, it can guarantee no water leakage for 5 years.
TSAUTOP® Hydrographic dip Tank With Dipping Arm is equipped with 4pcs divider and partition plate and one beam, can wipe the film slag and divide the dipping area into few small areas, ensure the film not to expand too much.
TSAUTOP® Hydrographic dip Tank With Dipping Arm is designed as two parts dipping tank, filter, and heating tank. It ensures enough dipping area and fast heating.
TSAUTOP® Hydrographic Tank With Dipping Arm has good quality and high-power heating element. 2.4m tank has a 2set 6kw heating element. This can ensure fast-heating in 30minutes.
TSAUTOP® Hydrographic Tank With Dipping Arm is made of 2.5mm thick 201 stainless steel, framed of 2mm thick 304 stainless steel square pipe and equipped 10pcs universal wheels and thick feet.
All of these ensure that the hydrographic tank can hold enough water without deformation. Thick stainless steel can ensure to resist acid, alkali, salt and corrosion. All of these ensure TSAUTOP® hydrographic tank long life.
There have 2 piece thermostats on the control box and 2piece temperature sensors, the temperature of the dipping tank and heating tank can be set and monitored in real-time. When the temperature reaches the preset temperature, the heating element will stop to heat water, this will save your power.
In the normal, the temperature will set 25-35℃. Certainly, you can turn on all or one or nothing according to your local temperature.
TSAUTOP® Hydrographic Tank With Dipping Arm is equipped low-noise, strong-flow, and long-life stainless-steel water pump, ensure flush the film slag. 750W pump for the 2.4m tank.
We can make the tanks with various voltages as your requirements, such as single-phase 110v,220v,3phases 220v,380v or the other special voltages.
The electric box and wires of TSAUTOP® Hydrographic dip Tank With Dipping Arm is equipped safely. All working units are equipped with circuit breaker protection switches and emergency stop switch, ensure the safety of humans and machines in the emergency. The dipping arm can be controlled by a button with up-down and stop three levels. And the speed of the dipping arm can be adjusted through a speed controller. So the operation is very easy.
All wires are concealed and packed of protective pipe to prevent electrical leakage. All tanks have equipped earth wire to avoid electric shock.
There have some high-pressure spray nozzles at the end of the water outer ensure the water flushed farther.
TSAUTOP® Hydrographic Tank With Dipping Arm is easy to install and operate. The electrical wire connecting is simple. Each wire sticks a number, you connect the wire as the number.
All Tanks are packed with a Fumigation-free wooden box for avoiding damage during transportation.
We supply a detail manual book. We have different dimensions hydrographic tank, you can choose the suitable one according to your working items.
TSAUTOP HYDRO DIPPING TANK TSDT1200/2400/3000
Please read the below at first after receiving the wooden box:
1. When you open the wooden case with hydro dipping tank, please use the Rolling Wheel to move; if you want to move the hydro dipping tank with one forklift, please mind that DON’T let the forklift arm HIT/TOUCH the OUTLET TUBE (welded metal type) under the hydro dipping tank; it will Probably lead the tube bent and can’t fit the pipe tightly; 2. When you install the PVC pipe, strongly suggest use Teflon Tape to increase the leakproof; refer to the below photo.
3. When you are wiring, please ask help from one PROFESSIONAL ELECTRICIAN, to be on the safe side. Wrong wiring can lead to danger and pump/electric parts damage;
4.NEVER let the pump run in the air WITHOUT water; That will easily lead to pump damage; Fill enough water according to the instruction in this manual before launching the pump;
5. Before fill water to the hydro dipping tank, for the first usage, it’s better to use some Glass cement (Very common paste to water-proof) to the welding seam
CHAPTER 1.GENERAL DESCRIPTION
The hydro dipping tank is one of our equipment which is used for hydro dipping equipment, this equipment has an automatic constant temperature, timer switch, blow film, water circle, automatic filter film dust features….
Heating function, setting different temperature according to the different hydro dipping film, and with the automatic constant temperature controller.
Timer Switch, setting different dipping time according to the different hydro dipping film, the buzzer will alarm till the settled time, indicating procedure of spraying activator.
Flushing film function, starting flush film after hydro dipping completed, instantly remove the remaining hydro dipping film dust, preparing for next putting hydro dipping film.
Water circle and filtering, over film dust, will be filtered and circle till the surface of the hydro dipping tank for maximum saving the water.
Control Box Commentary
- Power Light：Power indicating lights
- Power Switch:：Turn left ，Power Light（Yellow）OFF，POWER OFF，Turn Right，Power Light（Yellow）On，Power activating
- Timer Light：Time indicating lights
- Timer Switch ：Turn left，Timer Light（Green）OFF，Timer switcher off power，Turn right timer switch，Timer Light（Green） on，timer switcher activating。Timer switch upper panel indicating current time，lower panel indicating current settled time，after reaching resettled time,，Buzzer alarming，any changes on setting，press decreasing an increasing key for decreasing or increasing time.
- Heater 1# and 2# Light：6KW and 12kw Heating indicating lights
- Digital Timer：Time controller
- Heater 1# &2# Switch：Turn left，6KW Heating Light（Yellow）OFF，Turn Right，6KW Heating Light（Green） If turn on two switches, the two heaters are working, the total power is 12kw.
- Heating switch upper panel indicating current water temperature，lower panel indicate presetting water temperature，any changes to water temperature，press left key 5seconds, the down digital will flash and press up or down for adjusting the water temperature setting
- Buzzer：TIMER ALARM
- E-STOP：Emergency Switch, Emergency Switch all functions.
Parameter (the following data is the default configuration)
Input Voltage：single phase 220V/3 phases 220v/380v
Power Consumption：12.75kw, the heater power 6kw each, water pump power 0.75kw
CHAPTER 2. INSTALLATION
1.Power inlet wiring for SINGLE phases, 220VAC :
We already finish most wiring before shipment according to your special voltage requirement; Please don’t change them.
Connect the wires according to the NUMBER in the wires and switch, such as wire 1 to Number 1 place. Refer to the below photo:
Detail: Please attention to the wire with “+” & the wire with “-“ to the right place. Otherwise, the temperature can’t be shown properly in “Digital Thermostat” meter.
2.Power inlet wiring for 3 phases, 220V AC AND 3 phases, 380-415V AC :
1) We already finish most wiring before shipment according to your special voltage requirement; Please don’t change them.
2) Connect the wires according to the NUMBER in the wires from a proper sequence 01，02，03，1, 2,……10; From left the first place to the right in sequences; Refer to the below photo:
Please attention: The input cable is provided by the user. Must connect 3 live wires to the left 3 holes and null wire to “N” hole as in the below photo.
Check everything OK according to the operation manual and then connect 5 INPUT POWER SUPPLY wires well as the arrow point at in the below photo:
Power inlet wiring
You will fill enough water into the tank before you start the hydro dipping machine.
The water level is level with the height of the partition.
If you start the hydro dipping machine, the water pump doesn’t work or reverse （small water flow），please stop the machine at once，you can change any 2 live wires sequence(U V W) to solve this problem.
|U V W： Inlet 3phase living wires||B1: Big water tank K Mode Heating Couple|
|U1 V1 W1：Water Circle Tank Heating 3phase Wiring||B2: Small Dipping tank K mode Heating Couple|
|U2 V2 W2：Water Circle Tank Heating 3phase Wiring|| |
|U3 V3 W3：Water Pump 3phase wiring|| |
Water pump motor Connection for 3phases 220v:
Water pump motor Connection for 3phases 380v:
Chapter 3. Setting and Using
1、Settings Temperature Controller
|A：Current temperature indicating|
B：Presetting temperature indicating
C：presetting temperature adjustment
Repress←For saving setting
|A：Counted time indicating|
B：Presetting Time indicating
Adjusting time according to hundred bits, ten bits, digital bits
(1) Machine Checking before the start.
A、TURN OFF outlet water pipes of working water tank and circle water tank，
1) Inpour clear water to the working water tank till the Central position of water jet Nozzle :
2) remove the Net Metal cover, Inpour clear water to the circle water tank till to a little lower than the surface of the metal cover. Then put back the cover.
A.Should fill enough water to avoid the water transfer pump exposed to the air. If the pump works in the air, the pump will EASILY be damaged.
B、Open Power Box, Turn on air-break switch，Power indicating lights on (red)；
C、Turn right and power on power，Power indicating lights on(green)
D、Turn right and power on heating switch for working water tank and circle water tank, presetting water temperature.
E、Turn right and power on water pump，checking water pump working conditions；
F、Turn left and power off water pump, Turn right and power on timer switch，Turn right and power on timer switcher，adjusting time，reaching adjusted time for checking buzzer working conditions.
G、Press E-Stop，checking all indicating lights、temperature controller and timer switch power off or not；
H、Machine testing completed, Clockwise turning E-stop, Power on the machine.
(2). Hydro dipping process
A、Power on the machine, setting proper water temperature for working water tank and circle water tank；
B、Reaching settled water temperature for the working tank and circle tank, turn on the water pump, and blow remaining dust of working tank till automatic filtering area. Power water pump, still working water tank water no water wave, fitting water transfer film, and power timer switch.
C、Buzzer alarming, spraying activator on water transfer film smoothly, waiting till water transfer film melt and start water transfer printing procedure, switch off timer switcher after transfer completed.
D、Power on the water pump, blowing remaining dust film till filtering area, and start next water transfer printing job.
Chapter 4. Common Problems and Solutions
|Without Power||1.Checking E-Stop Switch On/OFF status|
2.Checking the inlet wiring voltage
3.Checking air-break switch at On status
4.Checking Power input switch
|The heater does not work，but indicate temperature||1.Checking Heating Wiring status|
2.Checking Heating pipe damage or not
|The heater does not work, no indicating temperature||1.Checking Heating switch at On status|
2.Checking Temperature controller Wiring
3.Checking Temperature Controller damage or not
|Heater continuous working after temperature reaching the presetting temperature||1. Check K mode Heating Couple Wiring|
2. Check if K Mode Heating Couple Damage
3. Check Temperature Controller damage or not
|Timer Switch does work||1.Checking Timer Switch wiring|
2.Checking Timer Switch damage or not
|Timer Switch does work, Buzzer does alarm||1.Checking Buzzer wiring|
2.Checking Buzzer damage or not
|Water pump does not work，indicating lights on||1.Checking water pump wiring|
2.Checking water pump damage or stuck
Machine working well, indicating lights off
|Replacing indicating lights|