Fully Automatic Hydro Dipping Machine

Fully Automatic Hydro Dipping Machine 1.0

Item NO.TSHDTA4100       L*W*H
Machine Size 410 *  130  *  90 (cm)
13.45*  4.27 *  2.95(ft)
 Dipping Area Size/Max Processing Size 310 *  110 *  70(cm)
10.17*  3.6*  2.3(ft)
Machine MaterialThickness =2.5mm+-0.2mm 201#Stainless Steel
Dipping Arm Material4*8 2mm thickness aluminum alloy
Dipping Arm SizeH220*108(cm).holding frame 125*80(cm),Long bar 290cm
Dipping Arm Load-bearingElectric 250kg/pneumatic 80kg
Dipping Arm Powersingle /3 phases 220/380V 750w servo motor
Continuous Flow SystemPower single /3 phases 220/380V 400w servo motor
Automatic Spray System130*35.4pcs spray guns
Heating Elements1Set, 208-240V, Single Phase, 50 Hz, 9000W
Water Recirculation System 220V, Single Phase, 50 HZ, 750W

The Instruction of TSAUTOP Fully Automatic Hydro Dipping Machine is one of our equipment which are used for Fully automatic water transfer printing equipment, this equipment has automatic constant temperature system, Automatic Activator Spray System, Automatic Film Flowing System, Automatic Dipping Arm, water circle, automatic filter film dust features.

One person can operate this machine to finish hydro dipping, so it can save your human labor.

Fully Automatic Hydro Dipping Machine

 

 
TSAUTOP® Fully Automatic Hydro Dipping Machine

TSAUTOP Fully Automatic Hydro Dipping Machine suit for the medium dipping factory owner.

This machine has two models, one key automatic model and separated manual operation each system.

Auto model: this model can continuously complete the whole dipping process including film flowing, activator spraying, dipping by robot arm and cleaning by auto key button.

All size and speed can be set in PLC.

fully stainless steel hydro dipping tank-Stainless Steel Control Box With Laser Tag

 

Manual model: operating the water pump, flow-film system, activator spraying system, dipping separately.

All size and speed can be set in PLC.

This machine can complete one dipping in 3minutes, so it is very efficient.

The flow-film system controlled by servo motor is very accurate; it will save you film cost.

Full y automatic hydro dip equipment with continuous film flowing system

Activator spraying system can be adjusted to suitable for various film.

tsautop hydrographic dipping tank with filtering and heating system

Dipping arm powered by servo motor is very stable and precise; this will ensure the quality of hydro dipping.

hydro dipping arm for wholesale

Heating function, 2sets 6000kw heating elements can start separately or all or not start, according to the weather hot or cold.

The water temperature can set 25-35℃.

Water circle and filtering, the water pump power are 750w.

it has strong flushing power and flushing over film dust will be filtered, instantly remove the remaining film dust, preparing for next putting film, and circle till the surface of the water tank for maximum saving the water.

All in one, One machine +One person =One factory.

 

  • Power Light:Power indicating lights
  • Main Power Switch: Turn the key to left, Power Light(Yellow)OFF, POWER OFF, Turn Right,Power Light(Yellow)On,Power activating
  • Water Pump Light:water pump indicating lights
  • Water Pump Switch:Turn left,Water Pump Light(Green)OFF,Water Pump switch off power,Turn right Water Pump switch,Water Pump Light(Green) on,Water Pump switch activating。
  • Heater Light 1:Heating element 1 indicating lights, heating power 6KW; Heater Light 2:Heating element 2 indicating lights,
  • Heater1 Switch: on is heating power 6KW; Heater2 Switch: if it is on, the heating power is 6KW; if heater1 and heater2 are all on, the heating power is 12KW,the heating time is short.
  • Auto Model Light:Automatic Modelindicating lights
  • Auto Model Switch: the machine will run automatically when Auto Model Switch is on. this model is for mass production
  • Film-Flowing light: Manual Film-flowing indicating light;
  • Manual Film-flowing:if you don’t need the fully automatic running, you can turn on the key, it will finish flow film separately as your need. This model is for small production or sample making.
  • Spraying Light:Manual Spraying indicating light;
  • Manual Spraying: when the auto model is off, you can turn on this key for spraying activator separately as your need. This model is for few productions or sample making.
  • Dipping Arm Light:Manual Dipping Arm indicating light;
  • Manual Dipping Arm:when the auto model is off, you can turn on this key for dipping separately as your need. This model is for few productions or sample making.
  • PLC:All system tests and parameters setting of auto model by PLC(It will be detail in later chapter)
  • Digital Thermostat 1:setting and controlling the temperature of filter tank; Digital Thermostat 2: setting and controlling the temperature of dipping tank;
  • E-STOP:Emergency Switch, Emergency Switch all functions.
  1. Parameter of this machine (the following data is the default configuration)
Item NO.TSHDTA2400       L*W*H
Machine Size 300 *  130  *  90 (cm)
 9.84*  4.27 *  2.95(ft)
 Dipping Area Size 200 *  110 *  70(cm)
 6.56*  3.6*  2.3(ft)
Machine MaterialThickness =2.5mm+-0.2mm 201#Stainless Steel
Dipping Arm Material4*8 2mm thickness aluminum alloy
Dipping Arm SizeH220*60(cm).holding frame 50*50(cm)
Dipping Arm Load-bearingElectric 50kg/pneumatic 80kg
Dipping Arm Powersingle /3 phases 220/380V 750w servo motor
Continuous Flow System130*50*30,Power single /3 phases 220/380V 400w servo motor
Automatic Spray System130*35.4pcs spray guns
Heating Elements2Set, 208-240V, Single Phase, 50 Hz, 2*6000W
Water Recirculation System 220V, Single Phase, 50 HZ, 750W
Control Box1.Master Power On/Off Switch
2.Pump On/Off Switch
3.Heating Element  6kw/12kw Switch
4.Auto On/Off Switch
5.Digital Thermostat X 2 PCS
6.E-stop
7.PLC PANNEL
8.5 Sets Control Handles and Meters for Spray Guns
 9.All the red and green lights needed for the switches.
Water Capacity 1.8 Tons for TSHDTA3500
Packagepacking with Shrink Film in 40HQ

complete guide to automatic hydro dip tank

What is hydrographic printing?

Also known as water transfer printing, immersion printing, hydro dipping, water transfer imaging, cubic printing, water marbling, Hydrographics.

A simple yet creative process of adding printed designs to 3-D surfaces.

 

What material can you Hydro dip?

Almost any material, Metal, Wood, Marble, ABS, PC, PP, PVC, PU, PE, TPU, EVA, PET, PBT, TPR, PPS, Kevlar fiber, Poly, Resin, Nylon, Silicone, Cement, Stone, Plastic, Glass, etc.

Irrespective of the material, you can hydro-dip it. Since hydrographic is an improved printing technology, it can be used for every object of any shape. The only difference is that for different products, you have to choose various primers.

What temperature is best for Hydro dipping?

  • 25-30℃.

Before hydro dipping, the items should be prepared while the suitable size of hydro graphics film should be cut. Start the process of dipping when the water temperature is between 25-30℃.

How durable is hydro dipping?

To protect the items, it is important to paint the surface with gloss paint.

This way the items undergoing the hydro dipping process become durable. Also, most of the parts hydro-dipped by us are placed directly under sun. The ink used by us for printing patterns is tested with the help of Xenon Arc testing after the development. This ensures that the coating retains integrity and color in prolonged sun exposure. Lastly, our coating is of automotive-grade which means that it can withstand nature and time.

How long does it take for hydro dipping?

The time taken for hydro dipping depends on the material that is being used.

It varies from one job to another.

Is Hydro dipping easy?

Hydro dipping is a very simple process. You just have to dip the object on the paint resting on the water’s surface.

It always results in producing psychedelic effects and no two dips will appear the same.

Can you Hydro dip twice?

Yes, you can do it but always do the double-dipping when the item is wet.

You can also dip twice if you want to merge multiple graphics.

Double-dipping always creates cool effects.

What is a hydro dipping tank?

Our Hydro dipping is more than just a water storage tank. It has CE certification that matches the European standards and acts as key equipment for the whole process of hydro dipping. The tank has a humanized structural design and superb welding process to ensure no water leakage for at least 5 years.

Our TSAUTOP® 8ft European Standard Hydrographic Tank is divided into two parts – dipping tank, and heating tank – to ensure enough dipping area. This guarantees fast heating.

The structural integrity of the tank lets it hold enough water.

Thanks to its thick stainless steel body, it offers high resistance to alkali, acid, salt and corrosion. Its temperature control system allows you to monitor the heating ability in real-time.

Furthermore, our hydro dipping tank has automatic washing the dirt and water recirculation system.

Due to its ability to control temperature, you will be able to save a lot of money on electricity bills.

Because once the temperature reaches the set number, the heating element stops, thus, saving energy and money.

Not only it is water-leakage proof but it is also equipped with wires that prevent electrical leakage.

What is automatic hydro dipping?

Hydro dipping is a process of creating euphoric designs on various objects. When this process is done with the help of an intelligent machine and in a continuous order, it is known as automatic hydro dipping.

The automatic hydro dip tank is equipped with a system of leaving the film automatically on water.

Further, it has an automatic activator sprayer and dipping. This means that the entire hydro dipping process is done quickly by an automatic hydro dip tank.

Majorly, it is used to hydro dip shoes, car parts, helmets, and various other standard objects. The best part of such an automatic machine is that it makes the procedure of dipping precise and results in a very high-quality yield, thereby, saving you the films and labor cost.

Is Hydro dipping environmentally friendly?

Yes, hydro dipping or the water transfer printing process is an environmentally friendly procedure.

However, depending on the place where the process is being conducted, you have to abide by the laws of the environmental protection agencies.

This dedication to follow the environmental laws depends on businesses doing hydro dipping. The different place has various laws as per Federal, State, and Municipal needs.

Further, the fact this entire process involves water defines how environment friendly it is. There are most paints and inks that are completely soluble in water shows why people it is the most preferred option as compared to the traditional printing methods.

How scratch resistant is the final product?

Since the hydro dipping final products require gloss paint for the final touch, the product becomes scratch resistant.

What type of spray booth do you recommend for an automatic hydro dip tank?

A downdraft or an enclosed cross draft industrial paint booth is highly recommended for applications where gloss or flat topcoats are used.

But in case of a specialized operation with only camouflage processes (dead flat topcoats), an open face spray booth will do the job.

How do I wash the dipped parts correctly?

To achieve optimal topcoat adhesion, it is very important to thoroughly wash after dipping. This is how you achieve overall product quality.

As compared to the pressure, the volume of water matters a lot. An automatic Water Transfer Printing wash station thoroughly washes every part in a 360-degree fashion. The minimum time to do the washing is at least 5 minutes.

Furthermore, before moving forward, make sure that all the excess ink and PVA is removed.

Pin It on Pinterest

TSAUTOP